American Society of Mechanical Engineers (ASME) Practice Exam 2026 - Free ASME Practice Questions and Study Guide

Question: 1 / 400

What is the maximum pressure allowed in a hydrostatic test?

3% above the test pressure

5% above the test pressure

6% above the test pressure

In hydrostatic testing, the maximum pressure allowed is generally determined as a percentage above the established test pressure. In the context of engineering codes and standards, such as those provided by the American Society of Mechanical Engineers (ASME), the typical allowable increase in pressure during a hydrostatic test is set at a specific percentage to ensure the safety and integrity of the system being tested.

The chosen answer, which allows for a 6% increase above the test pressure, is widely acknowledged in industry standards, which aim to prevent undue stress or potential failure of the system during testing. This value is carefully calculated to balance the need for a rigorous test against the risk of over-stressing components, which could lead to unexpected failures.

In practice, setting the limit at 6% also provides a margin that allows for minor inaccuracies in pressure measurement or variations in system response, thus ensuring that systems can be tested effectively without exceeding safe operational limits. Such standards are crucial for upholding safety, reliability, and compliance in mechanical engineering applications.

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10% above the test pressure

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